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Konarak has proven capability in Designing and Manufacturing of precision components and assemblies for various engineering applications covering wide range of process and product technology. In meeting such wide ranging applications, Konarak has established in-house infrastructure and Manufacturing capacity to handle wide technology areas as

 

  • Precision Injection Molding
  • Precision Stamping,
  • Foil Stamping
  • Design and Manufacturing of Precision Injection Molding & Stamping Tools,
  • Precision Mechanical Assembly
  • PCB Assembly including Chip On Board, LCD Assembly & Wave Soldering Technology
  • Precision Assembly of Wrist Watch modules and Assembled Kits,
  • Coil Winding,
  • Testing & Assembly Racks and Modules,
  • Embedded Systems,
  • LED based Signal Light products,
  • LED based Display Modules
  • Software for Railway Charting Applications,

Details of our competency Precision Injection Molding :

  • Molding capacity: 50 milli Grams to 150 Grams of shot capacity
  • Clamping Tonnage Available: 1 Ton to 150 Ton
  • Type of machines : CNC / PLC controlled machines supported by auxiliary machines such as hopper dryer, drying oven, mold temperature controller & etc
  • Number of Machines Having a total of 40 Injection Molding machines of various brands like ARBURG, RABIT, BUTLER, WINDSOR & etc

 

Precision Stamping :

. Mechanical & Hydraulic presses up-to 150 Ton capacity

. Technology expertise of Simple, Compound and Progressive tools

. Transfer press of 40 Ton capacity

 

Foil Stamping :

Konarak has established a foil stamping capacity to

  • To print more than 25 Million wheels per anum,
  • All machines are Semi Automatic Type,
  • Foil stamping can be done on flat and curved surfaces,
  • Handles almost all varieties of Thermoplastic materials
  • Machines mounted Circular Attachments for printing on wheels,
  • Machines fitted with automatic components feeder, for high volume applications,

 

Precision Mechanical Assembly

Assembly Capacity :

Konarak has been supplying more than 3-lakh Display assemblies including

  • Register Assemblies
  • Stepper Motor Counters
  • Impulse Counters
  • Q-Type precision Relays for Indian Railways
  • Wrist Watch modules and Kits,

Experienced and skilled workforce in various assembly departments can handle any grade of precision in Assembly processes listed above.

Konarak has an established Capability in development of special testing and assembly jigs and fixtures to enhance quality and reliability of output.

 

Precision Molding and Stamping Tools

Thanks to the captive tool room with state of the art facilities, Konarak is capable of designing and manufacturing all press tools, molding tools, Jigs and Fixtures.

 

Coil Winding

Konarak has competency to supply standard and customized coil winding jobs on Current Transformers, Transformers, and Stepper Motor Cores and so on

 

PCB Assembly :

Konarak has established PCB assembly line with experienced man power and infrastructure facility to assemble Single and Double Layer PCB assemblies.

  • All types of active components in PTH, SIP, DIP, SOP and SSOP Packages
  • All types of passive components including PTH, & 1206, 0603, 0805, 0402 packages

Manufacturing facility includes, State of the Art, ESD safe assembly line for handling ESD sensitive components, PCB assembly line includes,

  • Dual flow wave soldering Machine
  • Dual flow Wave soldering machine to handle both PTH and SMD type of assembly requirements
  • COB assembly line
  • Wire cutting and Wire stripping machines
  • Epoxy Dispensing and Potting setups,
  • Epoxy encapsulations,

 

Wedge bonding line Equipped with Imported and state of the art machines like

  • Semiautomatic wedge bonding machine
  • Fully Automatic wedge bonding machine with features like
    • PRS-Pattern Recognition System,
    • BQM-Bond Quality Monitoring and
    • multi Chip Bonding
     

LCD assembly line to handle

  • Heat Seal connector mounting,
  • Pin type
  • Zebra connectors

 

Epoxy and Flux Dispensing Station

  • Spectro-radio meter and chronometer for testing color LEDs
  • Humidity chamber with Profile Program settings,
  • Burn in Chamber facility to test products and components at elevated temperatures,
  • Sufficient quantity of Testing instruments like Multimeters, Oscilloscopes for testing of electronic parts and components
  • Sufficient Quantity of Temperature controlled Soldering stations and Soldering pots

 

Captive Tool Room :

Our Tool room has wide range of Machines and Instruments, as listed below, meant for manufacturing precision parts and components required for the Tools, Jigs and Fixtures

 

List of Machines available in our tool room are,

  • HMT-Center Lathes ,
  • Center Lathes with CNC,
  • BFW Column and Knee type Milling Machine,
  • M1TR Universal Milling Machine,
  • Precision Jig Boring Machine,
  • PRAGA surface Grinders,s
  • Spark Erosion Machine with CNC control,
  • Toggle Presses for Assembly purposes,
  • Profile Projector,
  • Tool Makers Microscope with Digital Display,
  • CAD facility & so on

Specially Qualified and Trained tool makers can design and manufacture precision injection molding tools, stamping tools, forming tools, jigs & fixtures.

Embedded Systems :

Technical Capacity with development tools for covering wide range of microcontroller brands with 8-bit, 16-Bit and 32-Bit to design and development of customized solutions.

Expertise to Design, Develop and Manufacture hardware necessary for any microcontroller driven products to suit any customer applications

 

Software for Railway Control Charting Applications :

Konarak Industria has gained vast experience and knowledge in Control Charting process. We have the right skills; knowledge and dedicated team of Software engineers to further developed for Live Train Movement, Yard & Crew Management System, Sport Your Train, Train Arrival and Departure Dynamic System etc., enhance and implement control charting in Indian Railways.

 

Contact us with your details of your requirement for any support in this regard.

Please visit the page Contact Us for any details in regard to any of the listings above

 

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CONTRACT MANUFACTURING SERVICES

Konarak offers one stop "Contract Manufacturing Service" support covering any of the process and product technologies listed below for all those customers, who consider "Value for Money" as an important business criterion.

Konarak can offer Contract Manufacturing Service in areas of

  • Precision Injection Molding and Stamping,
  • Precision Mechanical and Electronic Assembly,
  • PCB assembly including COB,
  • LCD display assemblies,
  • LED based display Modules,
  • Special purpose Testing Jigs and Racks,
  • Embedded products and systems,
  • Software Development,

 

Contact us with your details of your requirement for any support in this regard. Please visit page core competency for details about all the above facilities.